The instruction for step 23, the bowsprit, is really informative. It tells you to remove parts 57 -58 from the plywood sheets and assemble them with instant resin. It was at about this point where I finally abandoned the instructions
I decided to simply work through the masts, spars and rigging following Lennarth Petersson’s book (Rigging Period Ship Models) and deal with each element as I got to it. The book itself deals with the various elements in what proved to be a very practical order.
I was fortunate to be modelling a ship that very closely resembled that described in the book.
The first job was to make up the chain plates. Three parts were supplied for this purpose: a set of banjo shaped wire loops for the strops, a series of elongated loops to form the chain and a set of dumbbell shaped brass plates for the chain plates.
All the loops were blackened and split at one end. The banjo shaped loops for the dead eyes were split at the lower end on the small loop. These required soldering, so it was first necessary to clean off the black finish from the ends of the loops. This was quite difficult on the loops forming the chain as the ends were quite rough and miss-shaped.
To simplify the work and to give some strength to the chain, I decided to arrange it such that the open end of the first link was matched with the open end of the strop and the open end of the second link was in the end of the chain plate. However this meant I had to hold the strop and the chain link at about 30 degrees to each other whilst I soldered them, to allow for the angle of the shrouds. I simply cut a wedge shaped piece of wood to the correct angle, glued it to a larger block and then loosely assembled each set and pinned it down whilst I soldered it.
At this stage it should have been a simple matter of blackening the brass plates and the ends I’d had to clean for soldering, but a trial fit revealed a serious problem, the brass pins supplied went straight through the holes in the ends of the chain plates.
Although I could have soldered the pins in place, I instead opted to do a little panel beating of the ends of the plates to close up the hole together with peening over the head of the pin to increase its diameter.
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This is a recent picture. It also shows the chain plates for the back-stays. No parts were supplied for these and at a later stage I had to make them from scratch.
Following suggestions I had seen, I fixed a sheet of balsa wood above the channels by pinning it through the dead eyes. I was then able to draw the line of each shroud on it and pin the upper dead eyes to it.
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I repeated this procedure for the opposite side. I made up each pair of shrouds by seizing a loop in the centre to fit over the mast and then seizing each end in turn around its dead eye.
Petersson’s book caught me out at this point. I later discovered I should have served the section of the shroud that loops around the mast, together with the full lengths of the foremost main and fore shrouds. Although this
is shown in the book, there is no note to this effect and I failed to spot it.
In practice, the serving of the centre sections would be almost impossible to see but that on the foremost shrouds would have been visible. I don’t think many people will notice its absence though.
I laced up each shroud temporarily so that I could adjust the tension at a later stage when the shrouds had finished stretching.
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By the time I came to the mizzen shrouds, I had decided it was easiest to just make the throat seizing for the upper dead eye in approximately the right position rather than try to get it exactly right. Even with it tight, it was still possible to slide the shroud through the seizing to adjust the position of the dead eye. Only when I was happy with the positions of all the dead eyes did I complete the remaining seizings on the shrouds.
At this point I assembled the bowsprit, but with wood glue not resin glue.
I next fitted the main and mizzen stays. These are served where they pass round the mast. Similarly, the loops to which the lower ends of each stay are lashed are also served.
Not a job to be done by hand, fortunately we have a drawer full of Technic Lego that the kids no longer play with.

I now had an excuse to play with it again!
This was what I came up with:
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This worked extremely well.
The plans show the stays with blocks connecting them at the lower, forward ends. I opted to fit hearts at these points, but these were not supplied in the kit.
I took a short off-cut of dowel and shaved the sides to the give the correct outer profile. I then drilled a hole down the centre. The next step was to carve a groove round the outside of the dowel. I finished off the groove with a small file and then sliced off that section with a cutting disc. Finally I squared off the bottom of the hole I had drilled using a sharp knife followed by a small triangular file.
I’ve no idea where Mantua intended the main stays to be anchored. The lanyards for the blocks on both main and preventer stay just disappear behind the bulwarks at the bow. I fitted slings around the mainmast and through a hole in the prow below the bowsprit.
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The stays for the foremast were also shown running to blocks, this time lashed to the bowsprit.
To replace these, I had to make two horseshoe shaped saddles to fit over the bowsprit.
I cut these from off-cuts of plywood and carved a groove around the outside of each. Each groove had to be wide enough to accommodate two served ‘ropes’ side by side. These are held in place by a served, closed loop whose ends are lashed together under the bowsprit. I had seen discussions on how to make these closed loops and adapted some of the ideas I had seen.
I measured the circumference of the loop I needed by simply taking two turns of cord round the saddle and bowsprit and deducting a bit to allow for the lashing. I then took some of the thinnest cord supplied (0.25mm polyester) and cut off exactly 4 times that length. I then glued the ends together with super glue. Next I took the resulting loop and formed it into a double loop. I hooked this into my ‘serving machine’ such that I had four parallel strands. I started serving from close up to one end thus binding all four strands together. When I reached the other end I applied a drop of glue just to stop things unravelling. I cut off the thread some distance from the end of the serving and removed the served section.
I now had a served length with a couple of short loops sticking out of each end. I used a separate piece of thin cord to lash these end loops together, thus making a large closed loop. The final job was to complete the serving over this joint with the extra thread left earlier. Unfortunately, this bit had to be done by hand.
Although there was a bit of a bulge where the ends had been joined together, it wasn’t noticeable.
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This final picture shows the fore stays fitted. It also shows the figurehead in position. (My dog modelled the colour scheme).